Real-time, accurate production monitoring for animal feed using in-line feed analysis directly in the process line. It is robust enough to withstand tough production environments and gives instant results for optimised production and profitability.
Produce closer to target specifications to reduce rework and customer claims. Segregate better to optimise use of raw materials and get alerts when production is out of spec.
Feed, feed ingredients or dry pet food at various points in the process.
Protein, fat and moisture
Measurements are based on the latest in NIR reflectance technology for process applications including a robust sensor with a double window system. The window into the process pipe always remains in place while the second can be removed for service work on the sensor without interruption to the process operations.
Performance validation allows you to validate ProFoss™ 2 predictions using a FOSS benchtop analyser such as NIRS™ DS3 F as reference, without any manual entry of data. Samples are measured and registered by the ProFoss™ 2 and benchtop analyser respectively to reduce the risk of error and secure optimal performance. Using integration, connectivity and automation the results matched are saved via cloud and are ready for evaluation and reporting using digital services.
ProFoss™ 2 allows you to do direct measurements in the process line, thereby effectively avoiding sampling errors and sample preparation errors. The results are shown in an intuitive graphical display, making it easy to spot variations. Because ProFoss™ 2 is measuring every few seconds it gives a reliable picture of what is going on in the process.
High resolution diode array technology ensures accurate and continuous analysis, giving you a clearer picture of your process. A high number of pixels (diode sensors) in the spectrum secures a more detailed (accurate) and uniform (repeatable) analysis result.
| Analysis frequency | Real time: Average analysis time per result 2 - 3 seconds | ||
| Wavelength range | 1100 - 1650 nm | ||
| Detector | InGaAs Diode Array | ||
| Spectral dispersion InGaAs Diode Array detector | 1,1 nm/pixel | ||
| Process line interface | Sapphire; Diameter 45 mm, thickness 12 mm, with food grade FFPM O-ring seal | ||
| Product temperature |
Max 150°C (302°F) | ||
| Product pressure | Production pressure < 21 bar (< 305 PSI). Shock pressure < 50 bar (< 725
PSI) |
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| General | |||
| Technology | NIR technology | ||
| Software package | ISIscan™ NOVA for instrument control | ||
| Wavelength accuracy | <0.5 nm | ||
| Wavelength precision | < 0.02 nm | ||
| Wavelength temperature stability | < 0.01 nm/°C | ||
| Spectral Noise | < 60 micro AU | ||
| Vibrations - require optical fiber fixation |
0.4 Grms |
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| Ambient operating temperature |
ProFoss™ 2 |
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ProFoss™ 2 Ex ATEX / IECEX: 0°C to 50 °C (32 °F to 122 °F). cULus: 0°C to 40 °C (32 °F to 104 °F) |
| Pressurised air – cooling (Amb. Temp. 45 - 65°C) | Cooling air Flow rate minimum 5 l/min, >99.9 % water free, >99.9 % free of oil and fine particles down to 0.3 μm | ||
| Ambient humidity |
< 90% RH | ||
| Dimensions (W x D x H) | w x h x d = 420 x 420 x 135 mm ( 16.5 x 16.5 x 5.3 inches) + brackets to hold the unit | ||
| Weight | 25 kg (55.1 lb) | ||
| Cabinet / Housing materials | 1.5 mm (lid 2.5mm) Stainless Steel EN 1.4301 (SS2333) | ||
| Mechanical environment |
Process control equipment | ||
| Degree of protection | ProFoss™ 2: IP69* | | | ProFoss™ 2 Ex: IP6X |
| Approvals |
ProFoss™ 2: CE | | | ProFoss™ 2 Ex: CE, ATEX, IECEx and cULus certified (Dust explosion approved) |
| Hygiene | 3-A hygiene and EHEDG hygiene certified | ||
| Communication | KEPServerEX (Ethernet, Analogue Profibus/Profinet) to PLC/SCADA; FOSS IQX™ | ||
| Network | High quality, shielded LAN cable; minimum category 5e. RJ 45 (IP 67) LAN
connections |
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| Power supply | 1 phase, 100-240 VAC (max ±10 % of the rated voltage), max. 40 VA, 50 - 60 Hx | ||
| Operation |
Indoor use or outdoor shielded from rain and direct sunlight |
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* IP69 is the highest protection for dust entering the unit. IP69 means protected against the effect of high-pressure water and/or steam cleaning high temperature.
