ProFoss™ 2 Soybean meal

ProFoss™ 2 is an in-line NIR solution for efficient soybean meal protein standardisation.
Optimise the use of raw materials, run production consistently closer to
target specifications. Make timely adjustments to ensure high quality final products

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ProFoss™ 2 is an in-line NIR solution for efficient soybean meal protein standardisation. Optimise the use of raw materials, run production consistently closer to target specifications. Make timely adjustments to ensure high quality final products.

Where you can analyze

In the production process (in-line)

What you can analyze

Soybean meal

Parameters

Protein, moisture, oil and fibre

Analysis time

Real time – 2-3 seconds

Principle

NIR technology, Reflectance

Value

Worry-free process control. Track process variations with real-time measurements. Lasting payback ensured by predictable high-performance.

Type sample

Soybean meal

Parameters

Protein, moisture, fat and fibre

Better yield with less claims

Its proven: close and continuous monitoring of soybean meal production pays off by allowing you to meet protein targets spot-on minute after minute and hour after hour. In this way, you can achieve great yield while reducing variation in protein content in final product that can lead to customer claims.

Such a proactive approach to process control fits with today’s efficiency goals defined by the Industry 4.0 initiative. Protein targets can be met more closely and consistently. At the same time, the more consistent product deliveries build supplier reputation while continuous improvements ripple through different aspects of your process including production safety, maintenance, and quality. Not least, insight into the process helps you to optimise energy usage, for example, through tighter control in the drying step.

Building on the proven ProFoss™ in-line NIR concept, ProFoss™ 2 exploits the latest advances in analytical technology encompassing instrument calibration robustness and transferability, connectivity for product support, data visibility, data integration to process control systems and much more.

Worry-free process control with the most advanced in-line NIR solution

ProFoss™ 2 makes it simple for you to gain from in-line process control. With FOSS, you can just get on with your production while we, as your partner in process control, give you the support you need to move into in-line process control quickly and with minimal impact on resources.

The high uniformity standards and robust design of the ProFoss™ 2 ensures that the same calibration can be used on multiple instruments which measure the same product and that those calibrations will remain valid over the lifetime of the instrument. In contrast, solutions with lower standards will require separate calibrations for each instrument and these will require frequent updates.

Trust your analysis

The reliability of measurements of important parameters such as protein and moisture across all units and production lines is assured with standardised instruments that all measure the same. A standardised analyser with transferable calibrations significantly reduces the implementation and maintenance costs for in-line process control.

Performance validation eliminates the risk of error

Performance validation allows you to validate ProFoss™ 2 predictions using a FOSS benchtop analyser such as FoodScan 2 or NIRS™ DS3 as reference, without any manual entry of data.

Samples are measured and registered by the ProFoss™ 2 and benchtop analyser respectively to eliminate the risk of error and secure optimal performance. Using integration, connectivity and automation the results matched are saved via cloud and are ready for evaluation and reporting using digital services.

Profit improvement

By moving protein closer to target by just 0.5%, soybean crushers can save US $300,000 per year (based on an annual production of 100,000 tons and a soybean meal price of US $400/Ton).

The continuous measurements of moisture content in soybean meal can also save USD 100,000 per year by helping soybean crushers to move moisture 0.25% on average closer to the limit without additional risk to claims, price penalties, or rejection of shipments (based on an annual production of 100,000 tons and a soybean meal price of USD 400/Ton).

Easy maintenance with double window system

Measurements are based on the latest in NIR window reflectance technology for process applications including a robust sensor with a double window system.

The window into the process pipe always remains in place while the second can be removed for service work on the sensor without interruption to the process operations.

Lasting payback ensured by predictable high-performance

The latest technology behind ProFoss™ 2 ensures that you can rely on consistent performance day in, day out and year after year.

Building on the reliable measurements delivered by each and every analyser unit, software and digital connectivity services help to maintain stable high performance across whole populations of instruments.

Rapid implementation and payback can be achieved by using transferable calibrations in combination with connectivity software.

Calibrations can be monitored and adjusted remotely from anywhere. Automatic instrument monitoring and alerts can be set up and maintenance schedules can be proactively planned for optimal uptime.

Ensure uptime with best in class service capabilities

FOSS offers a complete service solution called SmartCare™ that ensures indisputable results from ProFoss™ 2.

Uptime is safe-guarded and trouble-shooting alleviated, setting you free to focus on reaching target specifications and delivering consistent final products.

Partner with us to benefit from more than 30 years of experience of installing in-line solutions around the world.

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Technical specification

**Measuring Technology: Reflectance**
Analysis frequency	Real time: Average analysis time per result 2 - 3 seconds
Wavelength range	1100 - 1650 nm
Detector	InGaAs Diode Array
Spectral dispersion InGaAs Diode Array detector	1,1 nm/pixel
Process line interface	Sapphire; Diameter 45 mm, thickness 12 mm, with food grade FFPM O-ring seal
Product temperature	Max 150°C (302°F)
Product pressure	Production pressure < 21 bar (< 305 PSI). Shock pressure < 50 bar (< 725 PSI)
General
Technology	NIR technology
Software package	ISIscan™ NOVA for instrument control
Wavelength accuracy	<0.5 nm
Wavelength precision	< 0.02 nm
Wavelength temperature stability	< 0.01 nm/°C
Spectral Noise	< 60 micro AU
Vibrations - require optical fiber fixation	0.4 Grms
Ambient operating temperature	ProFoss™ 2 -5°C to 40°C (23 °F to 104 °F), cooling with a compressed air line allows use up to 65°C (149 °F)	\| \|	ProFoss™ 2 Ex ATEX / IECEX: 0°C to 50 °C (32 °F to 122 °F). cULus: 0°C to 40 °C (32 °F to 104 °F)
Pressurised air – cooling (Amb. Temp. 45 - 65°C)	Cooling air Flow rate minimum 5 l/min, >99.9 % water free, >99.9 % free of oil and fine particles down to 0.3 μm
Ambient humidity	< 90% RH
Dimensions (W x D x H)	w x h x d = 420 x 420 x 135 mm ( 16.5 x 16.5 x 5.3 inches) + brackets to hold the unit
Weight	25 kg (55.1 lb)
Cabinet / Housing materials	1.5 mm (lid 2.5mm) Stainless Steel EN 1.4301 (SS2333)
Mechanical environment	Process control equipment
Degree of protection	ProFoss™ 2: IP69*	\|	ProFoss™ 2 Ex: IP6X
Approvals	ProFoss™ 2: CE	\|	ProFoss™ 2 Ex: CE, ATEX, IECEx and cULus certified (Dust explosion approved)
Hygiene	3-A hygiene and EHEDG hygiene certified
Communication	n KEPServerEX (Ethernet, Analogue Profibus/Profinet) to PLC/SCADA; FOSS IQX™
Network	High quality, shielded LAN cable; minimum category 5e. RJ 45 (IP 67) LAN connections
Power supply	1 phase, 100-240 VAC (max ±10 % of the rated voltage), max. 40 VA, 50 - 60 Hx
Operation	Indoor use or outdoor shielded from rain and direct sunlight

* IP69 is the highest protection for dust entering the unit. IP69 means protected against the effect of high-pressure water and/or steam cleaning high temperature.

ProFoss™ 2 Soybean meal

Value

Type sample

Parameters

Better yield with less claims

Worry-free process control with the most advanced in-line NIR solution

Trust your analysis

Profit improvement

Easy maintenance with double window system

Lasting payback ensured by predictable high-performance

Ensure uptime with best in class service capabilities

Technical specification

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