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MeatMaster™ II

MeatMaster™ II

The smart-enabled MeatMaster™ II is the leading in-line fat analyser offering you unmatched accuracy for higher value creation than any other solution.

Easy to integrate ‘in-line’ into production, scanning up to approx. 50 tons per hour. Standard options include measuring of fat content, weight determination and inspection for foreign objects.

Value

Value

100% scanning of all raw meat including foreign object detection. Scans all types of raw meat, whether fresh or frozen.

Type sample

Type sample

Any type of raw meat, chilled or frozen. Packed meat or loose on the conveyor.

Parameters

Parameters

Fat, weight and foreign object detection (metal, bone).

“In-line X-ray analysis with the MeatMaster™ II helps us to optimise food safety and increase the value of our beef trimmings.”

“In-line X-ray analysis with the MeatMaster™ II helps us to optimise food safety and increase the value of our beef trimmings.”

See how MeatMaster™ II is used at Danish Crown to make the most of beef trimmings.
Match customer specifications with MeatMaster II for pork-belly sorting

Match customer specifications with MeatMaster II for pork-belly sorting

The MeatMaster II helps Bacon producers HKSCAN to control fat content in pork bellies more precisely according to customer demands. The bellies are run through a MeatMaster X-ray analyser that scans all of them for fat, weight and foreign objects. Data is fed to an automatic sorting line and labels are automatically printed for finished batches.

Slides

Smart-enabled MeatMaster™ II secures high performance

MeatMaster™ II is smart-enabled, giving you the opportunity to receive remote monitoring by a FOSS service technician. Get daily notifications if something needs to be adjusted and regular reports to keep you posted about instrument performance and accuracy.

100% control with x-ray

X-ray scans 100% of the meat passing through the scanning area for optimal fat% control and high food safety. X-ray can be used for scanning chilled or frozen raw meat – loose on the conveyor or in trays and boxes. Measure meat in trays, boxes or loose on the conveyor.

Improved standardisation – more quality and more profit

Efficiency and cost savings can be found through improved standardisation or production: • Avoid lean meat give away in each carton and/or pallet/combo • Optimise the value of trim categories by reducing the variation between each carton on a pallet • Reduce the risk of fat fines/fat claims • Stop foreign objects getting into the final products • Get a protocol (fat, weight and foreign object detection) for use in case of disputes

Improving the ham curing process

With X-ray technology it is possible to objectively grade whole cuts like pork bellies, pork hams etc. into uniform categories, which is not achievable via traditional visual inspection. The grading is based on fat measurement and can be combined with image recognition. The benefits of this technology apply to producers of bacon, dry ham products and other finished meat products based on whole meat cuts. Suppliers of raw meat cuts can also ensure that deliveries are to specification (fat content, size, length, width, thickness) and without foreign objects.

Hygiene & Cleaning

• IP X9K • Disassemble for cleaning in 1-2 minutes • Assemble after cleaning in 1-2 minutes • Cleaning rack holding all parts/accessories • Complies with EU and USD regulations

Innovative solutions to make things easier for you

From years of close collaboration with our customers we know that having a simple cleaning process is an absolute must, even for high-tech equipment. To accommodate this, the MeatMaster™ II is IP X9K certified and designed for easy cleaning in just a few minutes.

Technical specification

Products measured and product presentation
Products Natural raw meat, fresh or frozen
Properties Fat, weight and foreign objects detection
Meat applications Placed in plastic trays (without PVC), cartons or directly on the conveyor
Measuring range 2 - 85% fat
Product temperature -20 to 35°C
Product presentation Average height of the meat: between 5 and 20 cm

Max. width of boxed meat/meat loose on the conveyor: 57 cm

Min. distance between trays and cartons: 5 cm
Capacity Up to 50 tonnes/hour depending on application
Accuracy
  • Fat content is measured at an accuracy of 1% or better (accuracy on 20 kg sample)
  • Weight is measured at an accuracy down to 1% relative or better
  • Metal is detected down to 2mm (3mm in 15-20 cm meat height)
  • Bone, glass and other foreign objects are detected down to 5 mm (typically 9-10 mm in 15-20 cm meat height)
 Dimension H x W x D: 2,37 x 2,50 x 1,22m (94,8 x 100 x 48,8 inches) and requires W x D: 2,50 x 2,20m (100 x 88,8 inches)
 Data connection Ethernet 10/100

PDx + KEPServer

 Standards and approvals MeatMaster™ is CE labelled and complies with the following directives:
  • EMC (electromagnetic Compatibility) Directive 2004/108/EEC
  • LVD (Low voltage Directive) 2006/95/EEC
  • MD (Machine Directive) 2006/42/EEC
 Reference methods
  • Schmid-Bondzynski-Ratslaff (SBR) method No. 131, 1989 from the Nordic Committee for Food Analysis (NMKL)
  • ISO 1443:1973 Fat in Meat Products